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1        成型工藝  forming processing 
開卷→整平→夾送、沖孔→成型→定尺、切斷→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection 
2 設備性能 equipment capacity
可根據(jù)生產(chǎn)需要軋制個帶鋼寬度100mm≤§≤860mm多種規(guī)格的電纜橋架及其他結構產(chǎn)品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在線沖孔時生產(chǎn)速度：2.5～5米/分鐘。
Line speed:2.5-5M/min
成型設備連續(xù)成型速度時：10～15米/分鐘。
Continuous forming speed:10-15M/min
板材料厚：1~2mm。Steel thickness:1-2mm
材質要求：Q235冷軋板。Material :Q235
生產(chǎn)線分自動和手動兩種操作方式，可實現(xiàn)聯(lián)動和分段運轉作業(yè)。
The production line divide into two operations: automatic &handle. It can work with  linkage and subsection  .
3 設備主要組成 equipment structure
全套設備由開卷機、ML-900整平機、JF21-200沖床、沖模、伺服送料裝置、導向機架、成型主機、跟蹤切斷、定尺裝置、收料臺和電器控制等部件組成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4 各部件的主要技術參數(shù) main part technical data
4.1 動力開卷機 uncoiler
材料寬度：1200mm steel width:860mm
材料重量：10000kg steel weight:5000kg
材料內徑：460～510mm inner dia:460-510mm
材料外徑：1200mm outer dia:1200mm
驅動功率：電機與減速機一體化，5.5KW變頻電機
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
    結構型式：懸臂內漲支撐式，尾部手動操作，氣動壓料臂。
Structure type: operation by hand,
4.2 整平機 flatting device
工作輥數(shù)：11輥，上4下5，另外2輥為夾送輥
Rollers:11 rollers,up4/down5.other rollers for  clamping .
校平工作范圍：料厚1～2mm，板寬100～860mm
Work range: thickness 1-2mm,width100-860mm
驅動功率：5.5kw變頻電機 power:5.5kwfrequency conversion
減速機型號：ZQ250   type reducer
校平速度：3～10米/分鐘 flatting speed:3-10M/min
附帶上下加強托輪1對 parenthesis one pair of wheel 
4.3 連續(xù)沖孔模具 continuous punching mould
模具數(shù)量： 6套
QTY:  6 sets.
沖模材質：Cr12 淬火
Punching material:Cr12 Quenching
4.4 伺服送料裝置 servo-feeding device
多段式送料，內存十組記憶功能excessive section type feeding, ten memory function 
    人機界面數(shù)控系統(tǒng)CNC control
    采用三菱伺服馬達MITSUBISHI SERVO-MOTOR
4.5 托料架（用于緩沖段）feeding table (amortize)
滾筒式，兩端有軸承支撐，數(shù)量：3套，用于托料和儲料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.