672 Z -A0E1A1
672 Z -A0E1A1
672 Z -A0E1A1
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自動化立體倉庫的出現(xiàn)是物流技術(shù)的一個劃時代的革新。它不僅徹底改變了倉儲行業(yè)勞動密集、效率低下的落后面貌，而且大大拓展了倉儲的管理概念，并使倉儲管理由簡單的保管型向綜合的流通型方向發(fā)展。堆垛機是自動化立體倉庫的主要搬運設(shè)備，是實現(xiàn)立體倉庫高效、安全、可靠運行的關(guān)鍵機構(gòu)之一。它在高層貨架的巷道內(nèi)來回穿梭運行，負責貨物在立體倉庫貨位的存放和取出。玉溪紅塔集團生產(chǎn)二部的物流系統(tǒng)共有八臺堆垛機，其中三臺輔料堆垛機、五臺成品堆垛機。由于輔料的堆碼比較緊密，重量也比較輕，工作效率較高。下面主要對成品堆垛機進行分析研究。
2 堆垛機存取成品的不可靠因素分析及改造方案
在自動物流的正常作業(yè)過程中，堆垛機在存取整托盤卷煙成品時，常常會發(fā)生整托盤成品歪斜的故障，甚至會發(fā)生整盤成品從高架上翻倒下來，究其原因主要有幾個方面：一是堆垛機的提升控制方法落后，在水平和縱向的定位不準，造成倒塌。二是堆垛機超尺寸檢測系統(tǒng)不完善造成成品翻倒。三是由于其他各種因素造成成品翻倒，第三種情況由于所占比例非常小，故不在文章分析之列。
2.1 堆垛機提升控制方法落后造成成品倒塌現(xiàn)象分析
原來設(shè)計堆垛機的載貨臺提升控制是由提升電機直接驅(qū)動，由于是直接驅(qū)動，載貨臺與成品卷煙在堆垛機運行起步時有一個速度突變，即從0m／min到最高速的60m／min。根據(jù)物體運動的規(guī)律，相鄰的兩個物體在速度突變時，會產(chǎn)生相對位移，在此主要是成品與成品之間會產(chǎn)生滑動，造成倒塌。二是在減速階段，在即將到達預(yù)存取貨位時，堆垛機的速度又從60m／min到0m／min，由于又是突變，煙箱之間又會產(chǎn)生相對滑動。同時，堆垛機在水平和垂直方向上也造成定位誤差。堆垛機的伸叉伸出時會頂在貨架上，也造成倒塌。在實際使用中，盡管發(fā)生這種現(xiàn)象的頻率不太高，但每次倒塌卻造成很大的損失，一方面損壞了卷煙成品，另一方面給庫區(qū)設(shè)備及工作人員的人身安全帶來極大威脅。所以，降低煙箱倒塌事故率，提高堆垛機的運行效率，是我們的技改方向。
2.2 堆垛機提升控制方法落后改造
從上面的分析可以看出，堆垛機提升系統(tǒng)控制的主要問題是沒有速度過度。為了解決這個問題，我們制定了一套改進方案，為堆垛機進行變頻器改造。經(jīng)過方案論證和查閱相關(guān)資料，決定選定羅克韋爾(rockwell)公司的1336FORCE為備選變頻器。
Indramat DZF 03.1M neuwertig im OVP versiegelt
Indramat TVP 231-100-W0 top
Indramat permanent Magnet Motor MHD115B-024-NG0-AN
Indramat TBM 1.2-040-W1
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Indramat Power Line Filter NFD-02.2-480-055
Indramat Karte DEA 28.1 Umrichter Frequenzumrichter
Indramat KDS 1.1-150-300 W1-220 Spindelregler
Indramat TBM 1.1-20-W1 Servo Bleeder
Indramat TBM 1.2-40-W Servo Bleeder
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Indramat TCM 1.1-08-W0 Servo Kondensator
Indramat TDM 1.2-030-300-W0 Servo Controller
Indramat TDM 1.2-050-300 W1 Servo Controller
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Indramat TDM 1.2-100-300-W1-2 Servo Controller
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Indramat TDM 3.2-020-300 W0 Servo Controller
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Indramat MOD21 1X0002-507 TDM7..- inkl. MwSt./Garantie
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Indramat Bleeder Modul für DKC BZM BZM01.1-01-07
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Indramat Antriebsregelger?t DDS 02.1-W100-D
Indramat Antriebsregler DDS 02.1-W050-D
Indramat RAC 3.6-150-460-L00-Z1-2 - Umrichter
INDRAMAT Permanent Magnet Motor MDD 093C-N-030-N2L-110G
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INDRAMAT Permanent ServoMotor MDD 093C-N-030-N2L-110PA0
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Indramat BZM Bleeder 01.1-01-07 inkl. MwSt & Garantie
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INDRAMAT SERVOANTRIEBSMODUL TDM 1.2-100-300-W1
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Indramat SEK 1.4-26/1 Selector Regelverst?rker
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KDV 2.3-100-220/300-000 INDRAMAT, 1 month warranty
Programmierungsmodul Indramat 3TRM2 für MAHO 700C Fr?se
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Indramat DDC01.2-N200A-DA01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DA01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL01-01-FW DDC A.C Controller
Indramat DDC01.2-N200A-DL01-01-FW DDC A.C Controller
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