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經(jīng)過分析和論證，CEPD決定采用MES來實(shí)現(xiàn)電柜生產(chǎn)的管理。同時MES也是公司的主營業(yè)務(wù)之一，采用西門子的軟件集成系統(tǒng)-SIMATIC IT。項(xiàng)目組從需求調(diào)研到設(shè)計方案(FDS)，從系統(tǒng)開發(fā)中到試運(yùn)行在歷時6個月后MES系統(tǒng)開始在CEPD正式運(yùn)行。
MES系統(tǒng)整合了CEPD車間所有與生產(chǎn)有關(guān)的流程和規(guī)范，整合了90%以上的生產(chǎn)數(shù)據(jù)、質(zhì)量數(shù)據(jù)，這些實(shí)時的數(shù)據(jù)和生產(chǎn)狀態(tài)都在系統(tǒng)中清晰可見，生產(chǎn)管理人員可以一目了然。粗略估算，生產(chǎn)每臺電柜可因此節(jié)省生產(chǎn)工時成本和管理成本各一小時。更重要的是，MES系統(tǒng)幫助各環(huán)節(jié)的管理效率得到提升，加快了發(fā)現(xiàn)問題和分析問題的速度，這些對運(yùn)營成本的降低難以估量。
CEPD MES上線之后，對于生產(chǎn)的增效節(jié)能帶來了明顯效果：
1. MES系統(tǒng)使得基本流程在系統(tǒng)中得到了固化，改變了以往個別人不按照流程做事的習(xí)慣；另外也使大量的信息和數(shù)據(jù)得以規(guī)范化，保證了信息傳遞的準(zhǔn)確性；
2. 整個生產(chǎn)的信息和數(shù)據(jù)完整地、實(shí)時地采集到系統(tǒng)中，整個生產(chǎn)過程在系統(tǒng)中清晰可見，所有的生產(chǎn)數(shù)據(jù)、生產(chǎn)狀態(tài)、質(zhì)量數(shù)據(jù)、質(zhì)量文件等，都可以便捷地、實(shí)時地獲；生產(chǎn)中的問題能及時地被發(fā)現(xiàn)和反饋；
3. 生產(chǎn)信息、生產(chǎn)指令都在系統(tǒng)中自動流轉(zhuǎn)，改變了以往的人工指令方式；
4. 實(shí)現(xiàn)了整個生產(chǎn)環(huán)節(jié)中對物料的分析比較以及追蹤，同時將重要物料的追蹤信息傳遞到總部；
5. 實(shí)現(xiàn)了生產(chǎn)管理的無紙化，分料單、工時記錄、質(zhì)量記錄、質(zhì)量報告等都在系統(tǒng)中完成；
6. 自動地進(jìn)行生產(chǎn)數(shù)據(jù)統(tǒng)計和分析，避免了大量的人工制作表格、計算，減少了錯誤。
另外，使用MES后也給各工作環(huán)節(jié)帶來一定的效率提升，最直接的體現(xiàn)就是節(jié)省工時，每年可減少數(shù)十萬元的工時成本，這還不包括打印文件所用的紙張、文具、文件存放空間等成本？梢哉f，CEPD MES是一個集生產(chǎn)精益與管理創(chuàng)新于一體的管理系統(tǒng)，融入了幾乎所有的SFAE電柜制造管理經(jīng)驗(yàn)，這些經(jīng)驗(yàn)不但是經(jīng)過實(shí)踐了的，而且也經(jīng)過了無數(shù)的改進(jìn)和優(yōu)化。后續(xù)，項(xiàng)目組仍將根據(jù)業(yè)務(wù)需求對系統(tǒng)進(jìn)行改進(jìn)完善，提升可靠性，為西門子在中國的工廠樹立制造管理信息化的標(biāo)桿。
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