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整套網(wǎng)絡系統(tǒng)服務器使用較多，均為對實時性和可靠性要求很高的子系統(tǒng)：L2級系統(tǒng)1臺服務器，1臺HMI計算機作為服務器的客戶終端，在運行ORACLE大型數(shù)據(jù)庫的基礎上對數(shù)據(jù)進行處理；iFIX系統(tǒng)1臺服務器，各操作臺HMI計算機作為iFIX系統(tǒng)的客戶端；ODG系統(tǒng)1臺，用于實時采集現(xiàn)場各類數(shù)據(jù)，進行實時在線跟蹤；PLC系統(tǒng)6臺，主要起管理作用。
L2級為過程監(jiān)控層，由工業(yè)控制計算機和iFIX系統(tǒng)，TC-net局域網(wǎng)等組成工業(yè)以太網(wǎng)，工控機利用iFIX組態(tài)軟件通過PLC系統(tǒng)完成對現(xiàn)場設備的監(jiān)控，iFIX數(shù)據(jù)點管理獨立于畫面運行，數(shù)據(jù)點設定后立即反映現(xiàn)場狀態(tài)。L1級將從現(xiàn)場采集的數(shù)據(jù)送到計算機室，在SQL server數(shù)據(jù)庫對數(shù)據(jù)進行計算，并顯示動態(tài)參數(shù)，報警，數(shù)據(jù)存儲，同時對數(shù)據(jù)進行保存。iFIX針對工業(yè)應用的所有硬件基本上都有接口，是專業(yè)從事監(jiān)控軟件的公司，現(xiàn)場實用性強，穩(wěn)定性好。其通信設計方便，與PLC間基于TCP/IP協(xié)議進行通訊。其L2級還提供給L1級軋機Setup數(shù)據(jù)，軋輥軸承座數(shù)據(jù)，鋸片管理數(shù)據(jù)，以及有關對數(shù)據(jù)處理的收集、存檔、分類等。L2級系統(tǒng)ORACLE數(shù)據(jù)庫專門有一部分用于iFIX服務器，對L2級的操作通過1臺HMI計算機來完成。
操作臺HMI為iFIX的客戶端，操作工在H
MI上對生產(chǎn)設備進行操作，其指令通過PLC系統(tǒng)，在PLC系統(tǒng)內(nèi)部經(jīng)過邏輯運算后，發(fā)出控制指令給傳動，傳動實際運行數(shù)據(jù)再返回給PLC。傳動級自身就是1套網(wǎng)絡體系，其通訊通過Tosline－S20總線與PLC進行傳遞。PLC系統(tǒng)從傳動及現(xiàn)場收集到的實際數(shù)據(jù)通常存儲在iFIX系統(tǒng)的SQL server數(shù)據(jù)庫中，L2級系統(tǒng)再從該數(shù)據(jù)庫中提取數(shù)據(jù)進行運算處理。在L2級系統(tǒng)發(fā)生故障時，操作工可從該數(shù)據(jù)庫直接提取軋制圖表等參數(shù)送入PLC控制系統(tǒng)中，而不會相互沖突。這是我們這套網(wǎng)絡系統(tǒng)最顯著的特點。
2.3 生產(chǎn)管理
第L3級為生產(chǎn)管理層，在廠級層面上對進行產(chǎn)品全面跟蹤，包括產(chǎn)品分類并對客戶訂單和銷售進行跟蹤，對產(chǎn)品編制生產(chǎn)計劃，對原料及成品的庫存進行盤點，對產(chǎn)品成本進行測算，對廠級間的能源平衡進行調(diào)度，對配件進行管理等等。采用TCP/IP協(xié)議，可對ORACLE數(shù)據(jù)庫數(shù)據(jù)進行修改，已達到根據(jù)市場變化適時更改的目的。
3． 傳動控制
該生產(chǎn)線15臺軋機分粗軋機組5臺和中精軋機組10臺軋機，其中，2臺立輥軋機和2臺軋邊機功率600kw ，其它11臺軋機功率1300kw，主電機為交流異步電機，電機最高轉速為2000rpm。輔傳動電機，如飛剪2臺主電機、夾送輥3臺電機等等均為TMEIC公司產(chǎn)品。主傳動系統(tǒng)為東芝三菱的TMdrive－30，輔傳動控制系統(tǒng)為TMdrive-10，兩種均為PWM控制的交直交變頻矢量控制系統(tǒng)，功率元件采用絕緣柵雙極晶體管(IGBT)。
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