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本設(shè)備適用于鮮乳、果汁、飲料、棒冰及冰淇淋漿料、醬油、豆?jié){、煉乳、酒類(lèi)等液體食料的瞬時(shí)滅菌，也可以用于流體藥料的滅菌，效果十分顯著。<\/span><\/span><\/p>

三、主要技術(shù)性能和特點(diǎn)<\/span><\/span><\/p>

主要技術(shù)性能：<\/span><\/span><\/p>

1、         <\/span><\/span>處理能力<\/span>                             1000L/h<\/span><\/p>

2、         <\/span><\/span>滅菌溫度<\/span>                             115~135<\/span>℃<\/span><\/span><\/p>

3、         <\/span><\/span>使用蒸汽壓力<\/span>               0.78MPa(8Kgf/cm²)<\/span><\/p>

4、         <\/span><\/span>高溫受熱時(shí)間<\/span>                          <\/span>≈<\/span>4-6S<\/span><\/p>

5、         <\/span><\/span>出料溫度<\/span>                               <\/span>＜<\/span>65<\/span>℃<\/span><\/span><\/p>

6、         <\/span><\/span>蒸汽消耗量<\/span>                          <\/span>≤<\/span>0.15Kg/L<\/span>物料<\/span><\/span><\/p>

7、         <\/span><\/span>電機(jī)功率<\/span>                                   1.5KW<\/span><\/p>

8、         <\/span><\/span>設(shè)備凈重<\/span>                                  395Kg<\/span><\/p>

9、         <\/span><\/span>占地面積<\/span>                                    1m²<\/span><\/p>

10、    <\/span><\/span>外形尺寸<\/span>                           1200*920*1650mm<\/span><\/p>

特點(diǎn)：<\/span><\/span><\/p>

1、         <\/span><\/span>結(jié)構(gòu)緊湊，占地面積小。<\/span><\/span><\/p>

2、         <\/span><\/span>清洗方便，采用<\/span>CIP<\/span>化學(xué)洗滌劑，不需拆卸機(jī)件。<\/span><\/span><\/p>

3、         <\/span><\/span>使用安全，操作方便。<\/span><\/span><\/p>

四、原理及結(jié)構(gòu)特點(diǎn)<\/span><\/span><\/p>

超高溫瞬時(shí)滅菌機(jī)的原理如圖（<\/span>1<\/span>）所示。<\/span><\/span><\/p>

     <\/span>液料由進(jìn)料泵（<\/span>2<\/span>）送入雙套盤(pán)管（<\/span>3<\/span>）內(nèi)而得到預(yù)熱，然后通過(guò)高壓桶（<\/span>5<\/span>）由于桶內(nèi)充滿(mǎn)蒸汽，管內(nèi)液料很快被加熱，經(jīng)保持三秒以上，液料中所含的細(xì)菌立即被殺死。此時(shí)，液料的溫度可從溫度表（<\/span>6<\/span>）中顯示出來(lái)。熱料出高溫桶后通過(guò)雙套盤(pán)管（<\/span>3<\/span>）與冷料熱交換獲得冷卻，因而出料溫度可顯著下降，一般情況低于<\/span>65<\/span>℃，如某些物料下一步工序需要供給較高的溫度，則可打開(kāi)角式截止閥（<\/span>12<\/span>）補(bǔ)充加熱，如需繼續(xù)冷卻可接入冰水（<\/span>1~2<\/span>℃）出料是通過(guò)節(jié)流閥（<\/span>7<\/span>）進(jìn)行的，這個(gè)閥能使物料維持在一定的壓力之下，使其沸點(diǎn)高于**加熱溫度，正常生產(chǎn)時(shí)將其進(jìn)行調(diào)節(jié)，由泵之推力克服彈簧壓力產(chǎn)生的“背壓”控制流量，在洗滌時(shí)全部開(kāi)啟，循環(huán)貯槽（<\/span>9<\/span>）可用來(lái)配制化學(xué)洗滌劑進(jìn)行循環(huán)洗滌盤(pán)管壁面的積垢。<\/span><\/span><\/p>

當(dāng)處理高粘度物料時(shí)圖中<\/span>―<\/span>※可連接高壓均質(zhì)機(jī)。此設(shè)備用戶(hù)自備，能力為<\/span>1.5~2KL/h<\/span>，壓力<\/span>14.7MPa<\/span>。<\/span><\/span><\/p>

當(dāng)需要提高處理能力時(shí)，可用兩臺(tái)離心泵，在圖中※處可連接中間泵，此泵和接管本廠(chǎng)可配套供應(yīng)。<\/span><\/span><\/p>

本設(shè)備與物料接觸部分，全部采用不銹鋼<\/span>1Cr18Ni9Ti<\/span>制造，雙套盤(pán)管用專(zhuān)用機(jī)床加工，同心度高，內(nèi)表面光潔，從而使液料通過(guò)雙套盤(pán)管時(shí)引成均勻的液層，加熱十分均勻。<\/span><\/span><\/p>

本設(shè)備的進(jìn)料與出料均采用三通旋塞，流量可以根據(jù)需要調(diào)節(jié)，使用可靠。<\/span><\/span><\/p>

設(shè)備特點(diǎn)：<\/span><\/span><\/p>

1、         <\/span><\/span>連續(xù)生產(chǎn)、滅菌時(shí)間極短。<\/span><\/span><\/p>

2、         <\/span><\/span>由于受熱時(shí)間短，可獲得優(yōu)質(zhì)產(chǎn)品。<\/span><\/span><\/p>

3、         <\/span><\/span>由于采用超高溫滅菌，故滅菌效果特佳。<\/span><\/span><\/p>

4、         <\/span><\/span>與離心泵或高壓均質(zhì)機(jī)串聯(lián)使用，應(yīng)用范圍廣，適宜于高粘度物料的滅菌。<\/span><\/span><\/p>

5、         <\/span><\/span>由于設(shè)計(jì)上采用有冷熱料的熱交換器具有廢熱利用的經(jīng)濟(jì)效果，故蒸汽消耗量小。<\/span><\/span><\/p>

五、設(shè)備的安裝<\/span><\/span><\/p>

1、         <\/span><\/span>本設(shè)備安置在車(chē)間內(nèi)平整的地坪上，無(wú)需設(shè)備基礎(chǔ)。<\/span><\/span><\/p>

2、         <\/span><\/span>設(shè)備安裝時(shí)可調(diào)節(jié)<\/span>4<\/span>只支腳螺栓，支腳必須與地坪接觸。進(jìn)料泵<\/span>4<\/span>只腳同樣要求與地坪接觸，泵軸必須校正水平，以防設(shè)備使用時(shí)發(fā)生振動(dòng)。<\/span><\/span><\/p>

3、         <\/span><\/span>所有與本設(shè)備連接的管道都應(yīng)注意不使設(shè)備受任何外力的作用，特別是應(yīng)消除熱膨脹的影響。<\/span><\/span><\/p>

4、         <\/span><\/span>進(jìn)料泵必須保證電機(jī)轉(zhuǎn)動(dòng)方向的正確性，操作者面對(duì)葉輪，泵軸應(yīng)作逆時(shí)針轉(zhuǎn)動(dòng)，安裝好后可用手轉(zhuǎn)動(dòng)軸承是否靈活。<\/span><\/span><\/p>

5、         <\/span><\/span>在蒸汽入口處，必須裝有<\/span>0.78MPa(8Kgf/cm^{2<\/sup>)<\/span>的安全閥。<\/span><\/span><\/p>}

6、         <\/span><\/span>當(dāng)使用高壓均質(zhì)機(jī)時(shí)，用戶(hù)自接管道應(yīng)作<\/span>14.7MPa(150Kgf/cm^{2<\/sup>)<\/span>壓力試驗(yàn)，不得滲漏。<\/span><\/span><\/p>}

7、         <\/span><\/span>循環(huán)貯槽放水豎管應(yīng)與地溝接通，防止洗滌液腐蝕損壞車(chē)間地面，本設(shè)備安裝外形尺寸如圖<\/span>2<\/span>所示。<\/span><\/span><\/p>

8、         <\/span><\/span>采用兩臺(tái)泵時(shí)的中間泵的安裝位置如圖<\/span>3<\/span>所示。<\/span><\/span><\/p>

9、         <\/span><\/span>凡是發(fā)生突然停電的工廠(chǎng)，可在高溫桶下的<\/span><\/span>冷凝水出口管接上四通，一端接輸水閥，一端接進(jìn)水截止閥后連接自來(lái)水管；一端接放水截止閥，接法見(jiàn)圖<\/span>4<\/span>。除隨機(jī)附件，其余管道件用戶(hù)自備。<\/span><\/span><\/p>

聯(lián)系人:蘇俊  手機(jī) 15950156616  QQ:1760049025<\/span><\/p>

地  址:上海市普陀區(qū)交通路4711號(hào)
電  話(huà):021-36336635  傳真021-36336636
網(wǎng)  站 :www.jinbencn.com<\/span><\/p>