涌自動(dòng)對(duì)位全貼合機(jī),CCD視覺(jué)對(duì)位,15秒完成貼合 |
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\r1 <\/b>機(jī)器功能<\/b><\/b> \r<\/p>\r \r <\/span>自動(dòng)對(duì)位全貼合機(jī),是本公司自動(dòng)化系列設(shè)備中的一款高端設(shè)備、自動(dòng)對(duì)位設(shè)計(jì)。針對(duì)觸摸屏各種工藝的總成貼合如:CG+SG/CG+LCM/TP+LCM<\/span>貼合組合的貼合工藝而研制,根本上消除了貼合時(shí)產(chǎn)生的氣泡。有多中程序配方,根據(jù)不同尺寸產(chǎn)品直接調(diào)用相應(yīng)程序即可,調(diào)機(jī)方便快速。\r<\/p>\r \r本機(jī)加工尺寸為3.5-7<\/span>寸,采用人工靠邊粗定位、CCD<\/span>視覺(jué)對(duì)位系統(tǒng)自動(dòng)對(duì)位方式,精密度±0.1mm<\/span>,可實(shí)現(xiàn)**對(duì)位、確保產(chǎn)品貼合良率。 <\/span> \r<\/p>\r \r2 <\/b>機(jī)器結(jié)構(gòu)<\/span><\/b> \r<\/p>\r \r2.1設(shè)備單元<\/span> \r<\/p>\r \r序 <\/span>號(hào)<\/span><\/span> \r<\/p>\r<\/td>\r \r項(xiàng) <\/span>目<\/span><\/span> \r<\/p>\r<\/td>\r \r規(guī) 格 參 數(shù)<\/span><\/span> \r<\/p>\r<\/td>\r \r數(shù)量或要求<\/span><\/span> \r<\/p>\r<\/td>\r \r備 <\/span>注<\/span><\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.1.1<\/span> \r<\/p>\r<\/td>\r \r機(jī)架<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r1<\/span>個(gè)<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.1.4<\/span> \r<\/p>\r<\/td>\r \r貼合單元<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r1<\/span>套<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.1.5<\/span> \r<\/p>\r<\/td>\r \r夾緊裝置<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r1<\/span>套<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.1.6<\/span> \r<\/p>\r<\/td>\r \r吸附單元<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r1<\/span>套<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.1.7<\/span> \r<\/p>\r<\/td>\r \rCCD<\/span>對(duì)位系統(tǒng)<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r3<\/span>套<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.1.8<\/span> \r<\/p>\r<\/td>\r \r設(shè)備操作界面<\/span><\/span> \r<\/p>\r<\/td>\r \rPC<\/span>控制19<\/span>寸顯示器<\/span><\/span> \r<\/p>\r<\/td>\r \r1<\/span>套<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r<\/tbody>\r<\/table>\r \r \r2.2工作臺(tái)部分<\/span> \r<\/p>\r \r序 <\/span>號(hào)<\/span><\/span> \r<\/p>\r<\/td>\r \r項(xiàng) <\/span>目<\/span><\/span> \r<\/p>\r<\/td>\r \r規(guī) 格 參 數(shù)<\/span><\/span> \r<\/p>\r<\/td>\r \r數(shù)量或要求<\/span><\/span> \r<\/p>\r<\/td>\r \r備 <\/span>注<\/span><\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.2.1<\/span> \r<\/p>\r<\/td>\r \r工作臺(tái)尺寸<\/span><\/span> \r<\/p>\r<\/td>\r \r120*55-320*230<\/span>(MM<\/span>)<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.2.2<\/span> \r<\/p>\r<\/td>\r \r壓合產(chǎn)品尺寸<\/span><\/span> \r<\/p>\r<\/td>\r \r4.3-14”imh<\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r2.2.4<\/span> \r<\/p>\r<\/td>\r \r工作臺(tái)操作方式<\/span><\/span> \r<\/p>\r<\/td>\r \r自動(dòng)對(duì)位<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r<\/tbody>\r<\/table>\r \r3 <\/b>單元描述<\/b><\/b> \r<\/p>\r \r3.1<\/span>機(jī)器性能<\/span> \r<\/p>\r \r序<\/span> <\/span>號(hào)<\/span><\/span> \r<\/p>\r<\/td>\r \r項(xiàng)<\/span> <\/span>目<\/span><\/span> \r<\/p>\r<\/td>\r \r規(guī)<\/span> 格<\/span> 參<\/span> 數(shù)<\/span><\/span> \r<\/p>\r<\/td>\r \r數(shù)量或要求<\/span><\/span> \r<\/p>\r<\/td>\r \r備<\/span> <\/span>注<\/span><\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.1.1<\/span> \r<\/p>\r<\/td>\r \r設(shè)備產(chǎn)能(<\/span>C/T<\/span>:<\/span>cycle time<\/span>)<\/span><\/span> \r<\/p>\r<\/td>\r \r約<\/span>20-33ses/1pce<\/span>,按<\/span>20hrs/day<\/span>計(jì)產(chǎn)量:約<\/span>2400pcs/day<\/span> \r<\/p>\r \r操作時(shí)間<\/span>≥98%<\/span><\/span><\/span> \r<\/p>\r<\/td>\r \r7inch<\/span>≤<\/span>20s<\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.1.2<\/span> \r<\/p>\r<\/td>\r \r設(shè)備故障率<\/span><\/span> \r<\/p>\r<\/td>\r \r≤<\/span>2%<\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.1.3<\/span> \r<\/p>\r<\/td>\r \r產(chǎn)品合格率<\/span><\/span> \r<\/p>\r<\/td>\r \r≥98%<\/span><\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r來(lái)料不良不計(jì)其內(nèi)<\/span><\/span> \r<\/p>\r<\/td>\r<\/tr>\r<\/tbody>\r<\/table>\r \r <\/span> \r<\/p>\r \r <\/span> \r<\/p>\r \r3.2<\/span>制程參數(shù)管控<\/span> \r<\/p>\r \r序<\/span> <\/span>號(hào)<\/span><\/span> \r<\/p>\r<\/td>\r \r項(xiàng)<\/span> <\/span>目<\/span><\/span> \r<\/p>\r<\/td>\r \r規(guī)<\/span> 格<\/span> 參<\/span> 數(shù)<\/span><\/span> \r<\/p>\r<\/td>\r \r數(shù)量或要求<\/span><\/span> \r<\/p>\r<\/td>\r \r備<\/span> <\/span>注<\/span><\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.2.1<\/span> \r<\/p>\r<\/td>\r \r參數(shù)設(shè)定<\/span><\/span> \r<\/p>\r<\/td>\r \r工控機(jī)控制參數(shù)修改<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r<\/tbody>\r<\/table>\r \r3.3<\/span>特別要求<\/span> \r<\/p>\r \r序<\/span> <\/span>號(hào)<\/span><\/span> \r<\/p>\r<\/td>\r \r項(xiàng)<\/span> <\/span>目<\/span><\/span> \r<\/p>\r<\/td>\r \r規(guī)<\/span> 格<\/span> 參<\/span> 數(shù)<\/span><\/span> \r<\/p>\r<\/td>\r \r數(shù)量或要求<\/span><\/span> \r<\/p>\r<\/td>\r \r備<\/span> <\/span>注<\/span><\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.3.1<\/span> \r<\/p>\r<\/td>\r \r工藝流程<\/span><\/span> \r<\/p>\r<\/td>\r \r首先<\/span><\/i><\/b>,手動(dòng)將<\/span>TP<\/span>撕掉保護(hù)膜反放在左邊平臺(tái)上;其次<\/i><\/b>,手動(dòng)將液晶模組放到右邊治具上,按真空吸住,撕掉保護(hù)膜;再次<\/i><\/b>,雙手按啟動(dòng)按鈕,左邊平臺(tái)后移至上治具下方,真空腔體和上治具在伺服電機(jī)帶動(dòng)下下移把<\/span>TP<\/span>自動(dòng)夾起,然后移動(dòng)到<\/span>CCD1<\/span>上方找位置,同時(shí)下治具在伺服電機(jī)的作用下移動(dòng)到<\/span>CCD2<\/span>和<\/span>CCD3<\/span>的下方對(duì)位,<\/span>DD<\/span>馬達(dá)帶動(dòng)上治具旋轉(zhuǎn)對(duì)位,對(duì)位完畢上下治具移動(dòng)到同一位置,真空腔體下移密封抽真空,當(dāng)真空值達(dá)到<\/span>-100Kpa<\/span>開(kāi)始貼合,貼合完成,上下治具復(fù)位人工取走貼完產(chǎn)品,單次循環(huán)結(jié)束。<\/span><\/span> \r<\/p>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.3.2<\/span> \r<\/p>\r<\/td>\r \r功能<\/span><\/span> \r<\/p>\r<\/td>\r \r所有參數(shù)(如:壓合時(shí)間)能通過(guò)工控機(jī)設(shè)定,并在顯示器上顯示<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.3.3<\/span> \r<\/p>\r<\/td>\r \r貼合精度<\/span>mm<\/span> \r<\/p>\r<\/td>\r \r<<\/span>±<\/span>0.1mm<\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.3.4<\/span> \r<\/p>\r<\/td>\r \r上下料<\/span><\/span> \r<\/p>\r<\/td>\r \r1<\/span>)兩人在左右治具上下料<\/span><\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r \r3.3.5<\/span> \r<\/p>\r<\/td>\r \r產(chǎn)品換型<\/span><\/span> \r<\/p>\r<\/td>\r \r1) <\/span><\/span>專(zhuān)用用模板,用防靜電防刮傷材料制造<\/span><\/span> \r<\/p>\r \r2) <\/span><\/span>更換新產(chǎn)品時(shí),調(diào)校時(shí)間約<\/span>30min<\/span> \r<\/p>\r \r3) <\/span><\/span>更換產(chǎn)品時(shí),調(diào)校時(shí)間約<\/span>20min<\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r \r <\/span> \r<\/p>\r<\/td>\r<\/tr>\r<\/tbody>\r<\/table>\r \r
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